Before commencing work, and two barometers:
The ironic thing I find of mass produced clocks is that you never see the same one twice. Of all the variations I see there are very few benefits or improvements in design. Like the quick release mainspring barrels. There are several ways of approaching the quick release after removing the click ratchet. The self regulating of the hour with its chime – the fourth quarter, has many approaches but none seem better, cheaper or easier to produce or work on than the other.
After a few evenings I have my chassis assembled tight.
I milled square, two pieces of engraving brass – 5″ x 6 3/8″.
I found the centre datum line and ‘registered’ the plates together using small taper pins.
The pillars are 3″ long and have a spigot both ends.
One spigot gets faced off for a 4 B.A tapped hole, the other gets rounded off for ‘quick release’ taper pins. Each pillar is made for each hole respectively, I give a small, hidden mark to signify pillars l, ll, lll, and lV.
Spot through the plates with a centre bit then clamp it all down real tight to stop it grabbing as the pillar-drill pops through.
I’ve made rings to decorate the pillars.
I made the steel screws and brass washers.
Completed barrels and great wheels:
Barrels, end plates, slipwasher and rachet:
For the barrels I used 2″ drawn brass tube. 1 3/8″ long. Faced off nicely in the three jaw chuck.
Wheel, collet, arbor and pinion:
The mounted great wheels:
The screw cut:
Mounting the great wheels and going train:
Division plate and lathe mod for roller filing rest
Here I make pinion wire. All of my pinions are made out of 5/16″ diameter stock on the milling machine. When I have cut all my leaves I can cut off a pinion one at a time at the required length, drill the hole and position on the arbor. A main advantage of fabricating instead of turning the whole arbor & pinion from solid is so that it is much easier to depth the pinions to the wheels using a simple homemade depthing tool. 3 pinions are to have 8 leaves and 4 have 7.
The 3rd and Centre pinions are 8 leaves and both are turned down to the 3/16″ to hold their wheels respectively. The Scape, Fly, Warn, and Pallet are 7 leaves. And the Pin is 8 leaves. Pinions and pivots should be hardened and tempered to prevent wear.
Cutting the teeth:
I use a homemade ‘wheel cutting engine’ to cut my teeth. But the milling machine can be used to do this as well as the lathe can- with a milling head. If preparation and planning is all sorted then all the teeth of the wheels can be cut in an evening.
Make a mandrel: use 1/2″ steel rod, turn down one end to the 3/16ths for your wheels. Then thread the end 2 B.A. with a washer and nut to hold the work tight.
Mount your mandrel in a horizontal holder on the machine table with the applicable division plate attached at it’s other end.
Centre up your 0.8 module cutter by using a lathe centre point.
Seven wheels are cut out of 1/16″ Compo brass sheet with a bandsaw. Then turned down to exact measurements on the lathe. The Centre will have 60 teeth and is 1.975″ Diameter. 3rd has 56 teeth at 1.849″ Dia. Also the Pin wheel has 56 teeth at 1.849″ Dia. The Scape has 30 teeth at 1.650″ The Pallet has 49 teeth at 1.628″, the Warn has 42 at 1.408″ the Hour has 72 teeth at 2.353″.
There are then two Minute wheels (one for going in reverse) made out of 3/32″ material. They have 39 teeth at 1.313″ Diameters.
The Centre, 3rd, Pin, Pallet and Warn are pierced out with a jewellers/piercing saw. to have four crossings/spokes each. You can saw and file this to taste bearing in mind the centre bore hole is 3/16″, and the Pin wheel has extra ‘meat’ to house the pins for the Bell hammer tail.
Next is the arbors. Seven. (not including Barrel arbors). The ‘Going’ gear train runs on three arbors. The Scape, the 3rd, and the Centre. One end of the Scape arbor protrudes through the front plate 7/8″ for the seconds hand, and one end of the Centre arbor protrudes through 1 7/8″ for the minute hand. A shoulder will need to be made to hold the centre arbor in place (also to carry a wheel) as it’s full width passes through the front plate.
The striking gear train – Fly arbor, Warn arbor, Pallet arbot, and Pin arbor. The fly, warn and pin are made the same as the 3rd arbor of the going train. Make them loose fitting (endshake) by offering them up to the chassis for a feel. Turn the pivots to .060 .
The Pallet arbor protrudes through the front plate 7/16″.